Data Center Power Disruptions are Expensive — The Right Batteries Can Prevent Them

January 9, 2023
A row of ZincFive BC UPS Battery Cabinets with ZincFive nickel-zinc batteries revealed

In today’s highly digitized economy, businesses and corporations are increasingly relying on data centers to connect them to customers, partners, and other sources of revenue.

As a result, the cost of data center outages is rising, with a quarter of data center operators responding to an Uptime Institute survey stating that their most recent downtime incident cost them over one million dollars in both direct and indirect costs. Power disruptions are the biggest cause of these outages, and their prevention continues to be a priority for the industry.

According to Uptime Institute, 80% of surveyed data center managers and operators said their organizations have experienced outages in the past three years. Power disruptions account for 43% of data center outages, with onsite system failures — specifically uninterruptible power supply (UPS) failures — being the most common cause of incident. In response to these and other sources of outages, 40% of survey respondents have increased redundancy levels in their data centers in the past three to five years. The batteries that are at the core of these backup power systems play a vital role in supporting data center uptime, meaning the right choice in chemistry type is crucial to ensuring the effectiveness of these redundancy investments. The right battery can be the reason expensive disruptions and repairs are avoided.

How the right UPS batteries can prevent power failures

Most UPS systems contain backup batteries that are expected to perform reliably under any circumstances. UPS batteries are typically arranged in paralleled strings to provide adequate power and run time to the UPS in the event of an outage. If any single cell in one of these batteries fails, the battery string may not operate, putting it at risk of being unable to supply enough power and/or run time when an outage occurs.

This kind of internal failure produces an open circuit in lead-acid and lithium-ion batteries, which can halt string operation. The resulting emergency situation requires an immediate service visit to replace the faulty battery components and can be exceptionally costly.  The worst-case scenario is if the battery string fails while discharging during a critical outage event.

Luckily for data centers, more resilient battery options — particularly nickel-zinc (NiZn) chemistries — are now broadly available. Contrary to incumbent UPS battery types, when a NiZn cell becomes weak or depleted, it remains conductive, allowing the rest of the battery string to continue operating. This drastically reduces the risk of battery downtime, protecting data centers from costly outages and emergency equipment replacements.

NiZn batteries also tolerate string failure to a much greater degree, meaning that if one battery cabinet in a system goes offline — for whatever reason — the remaining strings can continue to operate at elevated currents. Lithium-ion batteries, in contrast, have hard current limits that would prevent this flexibility in a typical installation.

Other Reliability Benefits of Nickel-Zinc Battery Technology

NiZn and lithium-ion batteries boast impressive 10-15 year lifespans, well above (2-3x) that of lead-acid technology. Additionally, unlike lead acid, NiZn has an inherently low internal resistance and very low impedance rise over time. Because of these valuable attributes, NiZn batteries can sustain higher current discharges and support these higher currents for the entirety of their operational lives.

For more prolonged power outages — from hours to days or even weeks — diesel generators remain the go-to solution for temporary power production. These generators, however, require batteries to crank and start. For this purpose, starter batteries with high current discharge capability like NiZn allows for better generator reliability. The battery voltage drop stays constant despite the state of health, ensuring constant delivery of powerful starting performance.

NiZn batteries are stable, safe, and feature long lifespans with little-to-no maintenance necessary. By supporting the backup generators that are required beyond the UPS system, NiZn technology for generator starting offers another level of data center operational resiliency.

NiZn Batteries Keep Data Centers Up and Running

The unique properties of NiZn technology prevent string and generator starter battery failures, helping data centers avoid costly outages while maintaining service reliability. In addition to its reliability, nickel-zinc batteries boast a smaller footprint, improved sustainability, and increased safety, making them the ideal choice for data center operators that want to put an end to expensive, disruptive outages.

Previously published by Data Center Frontier

Author
Steve Jennings, ZincFive SR VP Sales & Marketing
Steve Jennings
Sr. VP Sales & Marketing, ZincFive
Steve leads the ZincFive sales and marketing team and brings senior executive experience in technology companies serving the energy, clean tech, communications, computing and semiconductor industries. Steve and his team are focused on providing superior performing, safer and greener energy storage solutions based on nickel-zinc batteries to mission critical applications in the data center, IT and intelligent transportation markets.
Tags:
  • nickel-zinc, 
  • power battery, 
  • reliability, 
  • safety, 
  • sustainability

Nickel-Zinc: High Power Density Backup Power for Data Centers

February 9, 2021

The Powerful and Safe Bet for the Data Center Footprint Challenge

Data center real estate is always at a premium. Every square foot used for servers and storage can generate more revenue. So reducing the power infrastructure footprint can boost revenue, impact safety and also has implications for backup capacity. We call this the Footprint Challenge.

For decades, the industry has relied on lead-acid backup batteries that have a large, heavy footprint. Some data center operators are looking to lithium-ion batteries for their smaller footprint and lighter weight. However, concerns over safety with lithium-ion energy storage systems have driven additional placement spacing requirements by the NFPA 855 standard for the Installation of Stationary Energy Storage Systems, requirements that can effectively cancel out the footprint savings of lithium-ion systems.

Safety measures eat up footprint

Energy storage system footprint is largely determined by battery power density. Yet a battery must deliver energy safely to realize power density-driven footprint reduction and savings. Without safe energy delivery, the authorities having jurisdiction (AHJ) have no choice but to enforce placement restrictions and other safety measures such as enhanced fire suppression that negate any footprint advantages.
High power density batteries that can operate safely are the right step to overcoming The Footprint Challenge. Understanding that lithium-ion batteries are not the right answer, let’s look at why lead-acid batteries can’t meet the challenge, then meet the type of battery that does—nickel-zinc (NiZn).

What you need is a power battery

To see why lead-acid batteries are a dead-end, you should know the fundamental differences between an “energy” battery and a “power” battery. If you are in an electric vehicle (EV), energy density is most important: being able to discharge the energy out of the battery at a lower rate for as long as possible to limit range anxiety. Billions of dollars are being spent globally to increase the energy density of EV batteries.

This won’t help your data center Footprint Challenge!

Data center backup batteries must discharge the battery at a high rate for a short period of time to maintain operations while long term power systems such as generators spin up. Battery power density is what delivers high rate discharge, ideally in a relatively small footprint.

A lead-acid battery is an “energy” battery, meaning the data center industry has been using the wrong tool for the job for a long time. NiZn batteries are “power” batteries that give you an edge in the Footprint Challenge.

Power density with inherent safety

With about twice the power density of lead-acid batteries, NiZn batteries are well suited to data center backup power applications. Backup systems available today based on nickel-zinc batteries offer the industry’s smallest footprint and lightest weight per watt in solutions ranging from 1 kW to 2MW. That’s the magic of power density.

Backup systems based on nickel-zinc batteries offer the smallest footprint and lightest weight per watt in solutions ranging from 1 kW to 2MW.

Unlike lithium-ion, NiZn technology has no inherent safety issues. To demonstrate this, we turn to the test method titled UL 9540A, Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems. This UL test method is referenced in the NFPA 855 standard to assist AHJ’s in interpreting and enforcing NFPA 855 for different battery chemistries.Underwriters Laboratories tested ZincFive’s NiZn batteries at the “cell level”, the most fundamental level in the test method. ZincFive’sNiZn batteries did not exhibit thermal runaway in any of the five arduous and destructive test types that comprise the UL 9540A test method.

A high power density battery that delivers energy safely – it looks like we found a winner in the Footprint Challenge!

Now many battery manufacturers have had their batteries tested to the UL 9540A test method. You should understand that the UL 9540A test method allows different levels of testing in which a manufacturer can include a battery management system (BMS) and other safety measures in order to complete the tests without exhibiting thermal runaway. But make sure you ask what level of UL 9540A testing they used. Wouldn’t it be better to start with a power-dense battery chemistry that is fundamentally safe at the cell level?

Author
Steve Jennings, ZincFive SR VP Sales & Marketing
Steve Jennings
Sr. VP Sales & Marketing, ZincFive
Steve leads the ZincFive sales and marketing team and brings senior executive experience in technology companies serving the energy, clean tech, communications, computing and semiconductor industries. Steve and his team are focused on providing superior performing, safer and greener energy storage solutions based on nickel-zinc batteries to mission critical applications in the data center, IT and intelligent transportation markets.
Tags:
  • batteries, 
  • high power density, 
  • power battery, 
  • uninterruptible power supply

The Hidden Sustainability Challenge in your Data Center

February 9, 2021

Data centers make a big impact in our world. The number of data centers across the globe rose to roughly 9,100 in 2019 from 7,500 in 2018.[1] As a result, data center electricity consumption is projected to increase to roughly 140 billion kilowatt-hours in 2020 in the U.S. alone, which equates to about 150 million metric tons of carbon emissions.[2]

Sustainability is no longer optional, it has become an obvious priority for data center operators. They are committing to low or no carbon footprint operation by optimizing electronics efficiency and procuring renewable “green” energy. But there’s another sustainability problem in almost every data center: the lead-acid batteries that back up the UPS system.

To achieve sustainable power, it’s time to buy green batteries.

 

Avoid the world’s top pollution problems

The lead-acid manufacturing industry has done a good job of promoting the high rate of recycling for lead-acid batteries. But the business of recycling these batteries is not good for the environment, or the people who do the work.

Lead-acid batteries contain significant amounts of lead and other hazardous materials that create a highly pollutive and hazardous recycling process. In fact, environmental organizations have identified used lead-acid battery recycling as the world’s #1 pollution problem.[3] This is not a good footnote in anyone’s sustainability portfolio.

Lithium-ion batteries are often considered a “cleaner” option to lead-acid batteries. Yet they contain rare earth elements that are highly polluting to source. The extraction of lithium alone has significant environmental and social impacts, from water pollution and depletion to leaching, spills and air emissions of toxic chemicals.[4] And that’s simply for manufacturing: lithium-ion batteries do not yet have a clear, self-funded path to recyclability at end-of-life.

 

A truly green battery backup choice

To make the sustainable choice, data center operators should consider nickel-zinc (NiZn) batteries. NiZn batteries consist mainly of common highly available materials, are non-flammable and fail-safe with the lowest climate impact of battery chemistries popular in the data center.

NiZn batteries consist mainly of common highly available materials with the lowest climate impact of battery chemistries popular in the data center.

 

Moreover, both nickel and zinc can be recycled while maintaining their physical and chemical properties, making NiZn one of the most recyclable battery chemistries. In fact, the California Department of Transportation (Caltrans) has defined a Green Technology Battery Backup System (GT-BBS) standard that utilizes NiZn battery-based backup systems as a green alternative to lead-acid battery backup systems.

 

Superior GHG emissions savings

The most direct way to evaluate environmental impact is by comparing a battery’s Carbon Return on Purchase (CROP) with that of other chemistries.CROP measures the greenhouse gases (GHG) avoided per kWh of customer energy storage. ZincFive’s NiZn batteries offers six times or more avoidance of GHG emissions compared to lithium-ion and four times more compared to lead-acid chemistries, according to a Climate Impact Profile by Boundless Impact Research & Analytics.[5]

The Climate Impact Profile also compared the battery chemistries for Carbon Payback Time: the Time required for emissions savings from the product’s use to offset the GHG of its production. Comparing production and product use, the authors concluded that NiZin had, by far, the shortest Carbon Payback Time. Li-Ion and Lead-Acid batteries exhibit roughly 400% longer Carbon Payback Time.

A much higher CROP and shorter Carbon Payback Time contribute directly to higher sustainability value using NiZn battery technology. Analysis shows that data centers can realize significant GHG savings and optimize sustainability by investing in nickel-zinc batteries instead of lithium-ion and lead-acid batteries.

Click here for a copy of the Climate Impact Profile by Boundless Impact Research & Analytics.

 

[1] https://www.wsj.com/articles/data-center-market-is-booming-amid-shift-to-cloud-11566252481

[2] https://datacenterfrontier.com/today-and-tomorrow-sustainable-data-centers-start-with-design/

[3] Pure Earth/Green Cross 11th annual 2016 report, “World’s Worst Pollution Problems” https://www.worstpolluted.org/2016-report.html, “World’s Worst Pollution Problems”, Fact Sheet – Lead-Acid Battery Recycling and Lead Pollution; https://www.worstpolluted.org/projects_reports/display/133

[4] https://www.foeeurope.org/sites/default/files/publications/13_factsheet-lithium-gb.pdf

[5] https://www.zincfive.com/climate-impact-profile-registration

Author
Steve Jennings, ZincFive SR VP Sales & Marketing
Steve Jennings
Sr. VP Sales & Marketing, ZincFive
Steve leads the ZincFive sales and marketing team and brings senior executive experience in technology companies serving the energy, clean tech, communications, computing and semiconductor industries. Steve and his team are focused on providing superior performing, safer and greener energy storage solutions based on nickel-zinc batteries to mission critical applications in the data center, IT and intelligent transportation markets.
Tags:
  • batteries, 
  • data centers, 
  • high power density, 
  • power battery, 
  • uninterruptible power supply